The California na-emepụta ACPT Inc. na-arụ ọrụ na igwe soplaya iji guzobe ọhụrụ ọkara akpaka mmepụta ahịrị onwem na akpaka filament winding igwe. # na-arụ ọrụ #Automation
A na-eji eriri carbon fiber mejupụtara ACPT n'ọtụtụ ụlọ ọrụ. Isi iyi foto, onyonyo niile: Roth Composite Machinery
Ruo ọtụtụ afọ, ihe mejupụtara ihe mejupụtara Advanced Composites Products & Technology Inc. (Huntington Beach ACPT, California, USA) e kpebisiri ike na-emepe emepe na zuo okè imewe nke ya carbon eriri mejupụtara mbanye aro aro-carbon eriri mejupụtara ihe ma ọ bụ nnukwu metal anwụrụ ejikọta na akụkụ ihu na azụ Usoro mbanye n'okpuru ọtụtụ ụgbọ ala. Ọ bụ ezie na mbụ eji na ụgbọ ala ubi, ndị a multifunctional components na-ọtụtụ ebe na-eji na mmiri, azụmahịa, ifufe ike, agbachitere, aerospace na ulo oru ngwa. N'ime afọ ndị gafeworonụ, ACPT ahụwo mmụba na-aga n'ihu n'ọchịchọ maka ihe eji akwọ ụgbọ ala nke nwere eriri carbon. Ka ọchịchọ na-aga n'ihu na-eto eto, ACPT ghọtara na ọ dị mkpa ịmepụta ọnụ ọgụgụ dị ukwuu nke ụgbọ ala na-arụ ọrụ dị elu - ọtụtụ narị otu osisi kwa izu - nke butere ihe ọhụrụ ọhụrụ na akpaaka na, n'ikpeazụ, nguzobe nke ụlọ ọrụ ọhụrụ.
Dị ka ACPT si kwuo, ihe kpatara ịrị elu nke ịkwọ ụgbọala bụ na carbon fiber drive shafts nwere nchikota pụrụ iche nke ọrụ ma e jiri ya tụnyere ígwè mbanye ígwè, dị ka ike torque dị elu, ikike RPM dị elu, ntụkwasị obi ka mma, ịdị arọ dị arọ, na Ọ na-elekọta. iji ree n'ime eriri carbon na-adịghị emerụ ahụ n'okpuru mmetụta dị elu ma belata mkpọtụ, ịma jijiji na ike siri ike (NVH).
Tụkwasị na nke ahụ, e jiri ya tụnyere ígwè draịva nchara nke ọdịnala, a na-akọ na eriri carbon fiber mbanye n'ime ụgbọ ala na gwongworo nwere ike ịbawanye ike nke azụ azụ ụgbọ ala karịa 5%, tumadi n'ihi nnukwu ihe na-agbagharị agbagharị ọkụ. E jiri ya tụnyere ígwè, eriri carbon fiber drive shaft dị arọ nwere ike ịmịnyekwu mmetụta ma nwee ikike dị elu, nke nwere ike ibunye ike engine na wiil na-enweghị ime ka taya na-apụ ma ọ bụ kewapụ n'okporo ụzọ.
Ruo ọtụtụ afọ, ACPT anọwo na-emepụta ihe ndị na-eme ka carbon fiber composite draịva site na ikuku filament na osisi California ya. Iji gbasaa ruo n'ọkwa achọrọ, ọ dị mkpa ịbawanye ọnụ ọgụgụ nke akụrụngwa, melite akụrụngwa mmepụta, na ime ka njikwa usoro na nyocha dị mfe site n'ịgbanwe ọrụ site na ndị na-ahụ maka nkà na ụzụ mmadụ na usoro akpaghị aka dị ka o kwere mee. Iji mezuo ebumnuche ndị a, ACPT kpebiri iwu ụlọ nrụpụta nke abụọ wee kwado ya na ọkwa dị elu nke akpaaka.
ACPT na-arụ ọrụ na ndị ahịa na ụgbọ ala, nchekwa, mmiri na ụlọ ọrụ mmepụta ihe iji chepụta draịva dịka mkpa ha siri dị.
ACPT hiwere ụlọ ọrụ mmepụta ọhụrụ a na Schofield, Wisconsin, USA iji belata nkwụsị nke mmepụta ihe mbanye ụgbọala n'oge usoro afọ 1.5 nke imepụta, ịrụpụta, ịzụrụ, na ịwụnye ụlọ ọrụ ọhụrụ na akụrụngwa mmepụta, nke ọnwa 10 raara onwe ya nye maka ihe owuwu. nnyefe na ntinye nke sistemụ ikuku filament akpaka.
A na-enyocha usoro ọ bụla nke usoro mmepụta ihe nkedo mbanye na-akpaghị aka: winding filament, resin content and wetting control, oven curing (gụnyere oge na okpomọkụ akara), mwepụ nke akụkụ si mandrel, na nhazi n'etiti onye ọ bụla nzọụkwụ Mandrel usoro. Agbanyeghị, n'ihi ebumnuche mmefu ego yana mkpa ACPT maka sistemụ mkpanaka na-adịgide adịgide, iji kwe ka ọnụọgụ R&D pere mpe ma ọ bụrụ na ọ dị mkpa, ọ jụrụ iji sistemu akpaaka gantry elu ma ọ bụ nke kwụ n'ala dịka nhọrọ.
Mgbe ya na ọtụtụ ndị na-eweta ya kparịta ụka, ngwọta ikpeazụ bụ usoro mmepụta akụkụ abụọ: ụdị 1, abụọ-axis akpaka filament reel na ọtụtụ ụgbọ mmiri na-efegharị si na Roth Composite Machinery (Stephenburg, Germany) Winding system; Ọzọkwa, ọ bụghị a ofu akpaghị aka usoro, ma a ọkara akpaka spindle njikwa usoro nke Globe Machine Manufacturing Co. (Tacoma, Washington, USA) mere.
ACPT kwuru na otu n'ime uru na ihe achọrọ maka sistemu ikuku Roth filament bụ ike akpaaka ya egosipụtara, nke emebere iji kwe ka spindle abụọ mepụta akụkụ n'otu oge. Nke a dị mkpa karịsịa ebe ọ bụ na ogwe draịva nke ACPT chọrọ ọtụtụ mgbanwe ihe. Iji na-akpaghị aka na aka ịkpụ, eri na jikọọ eriri dị iche iche oge ọ bụla ihe a gbanwere, Roth's Roving Cut and Attach (RCA) na-arụ ọrụ na-enyere igwe ikuku aka ịgbanwe ihe na-akpaghị aka site na ọtụtụ ụgbọ ala mmepụta ya. Roth resin bath na teknụzụ ịse fiber nwekwara ike hụ na eriri ziri ezi maka resin wetting ratio na-enweghị oversaturation, na-ekwe ka winder na-agba ọsọ ọsọ karịa winders ọdịnala na-emefusịa resin dị ukwuu. Mgbe ikuku gwụchara, igwe ikuku ga-ewepụ ngwa ngwa mandrel na akụkụ site na igwe ikuku.
Usoro ikuku n'onwe ya na-akpaghị aka, ma ọ ka na-ahapụ akụkụ dị ukwuu nke nhazi na mmegharị nke mandrel n'etiti usoro mmepụta ọ bụla, nke e ji aka mee na mbụ. Nke a na-agụnye ịkwadebe ihe ndị na-adịghị ahụkebe na ijikọ ha na igwe ikuku, na-ebugharị mandrel na akụkụ ọnya ahụ na oven maka ịgwọ ọrịa, na-ebugharị ihe ndị ahụ na-edozi ahụ, na-ewepụ ihe ndị dị na mandrel. Dị ka ihe ngwọta, Globe Machine Manufacturing Co. mepụtara usoro na-agụnye ọtụtụ trolleys e mere iji nabata mandrel dị na trolley. A na-eji usoro ntụgharị dị n'ime ụgbọ ala ahụ na-edozi mandrel ka o wee nwee ike ịkwaga na winder na extractor, ma na-aga n'ihu na-atụgharị mgbe akụkụ ahụ na-agba mmiri site na resin ma gwọọ ya na oven.
A na-ebufe ụgbọ ala mandrel ndị a site n'otu ọdụ gaa na nke ọzọ, na-enyere aka site na ogwe aka abụọ na-ebufe ala - nke a na-etinye na coiler na nke ọzọ n'ime usoro mmịpụta agbakwunyere - ya na mandrel Ụgbọ ala ahụ na-agagharị n'ụzọ a na-ahazi, wee were. axis fọdụrụ na usoro ọ bụla. Ọkpụkpọ omenala n'ụgbọala ahụ na-amachi na-akpaghị aka wee wepụta spindle, na nhazi ya na igwe akpaaka na igwe Roth.
Mgbakọ tankị resin nke Roth abụọ-axis. Emebere usoro ahụ maka ogwe isi abụọ nke ihe mejupụtara ma bufee ya na ụgbọ ala ikuku raara onwe ya nye.
Na mgbakwunye na usoro mbufe mandrel a, Globe na-enyekwa oven abụọ na-agwọ ọrịa. Mgbe ọgwụgwọ na mmịpụta nke mandrel, a na-ebufe akụkụ ahụ na igwe na-egbutu ogologo oge, na-esote usoro nchịkwa ọnụọgụ maka nhazi njedebe tube, wee kpochaa na ntinye nke nrapado site na iji ntinye akwụkwọ. A na-emecha nnwale Torque, mmesi obi ike na nleba anya ngwaahịa tupu ịkwakọ ngwaahịa na mbupu maka ndị ahịa na-eji njedebe.
Dị ka ACPT si kwuo, otu akụkụ dị mkpa nke usoro a bụ ikike ya ịgbaso na ịdekọ data dị ka okpomọkụ ụlọ ọrụ, ọkwa iru mmiri, esemokwu fiber, ọsọ eriri, na resin okpomọkụ maka otu ikuku ọ bụla. A na-echekwa ozi a maka sistemu nyocha nke ngwaahịa ma ọ bụ nleba anya mmepụta, ma na-enye ndị na-arụ ọrụ ohere ịhazigharị ọnọdụ mmepụta mgbe ọ dị mkpa.
A na-akọwa usoro niile nke Globe mepụtara dị ka "ọkara akpaghị aka" n'ihi na a ka na-achọ onye ọrụ mmadụ ka ọ pịa bọtịnụ iji malite usoro usoro ahụ ma jiri aka ya bufee ụgbọ ahụ banye na oven. Dị ka ACPT si kwuo, Globe na-echepụta ogo akpaaka dị elu maka sistemụ ahụ n'ọdịnihu.
Sistemụ Roth gụnyere spindle abụọ na ụgbọ ala ikuku atọ kwụụrụ onwe ha. Nke ọ bụla winding trolley e mere maka akpaka ibuga dị iche iche mejupụtara ihe. A na-etinye ihe mgbagwoju anya na spindles abụọ n'otu oge.
Mgbe afọ mbụ nke mmepụta na ụlọ ọrụ ọhụrụ ahụ, ACPT kọrọ na ngwá ọrụ ahụ egosipụtawo nke ọma na ọ nwere ike imezu ebumnuche mmepụta ya mgbe ọ na-echekwa ọrụ na ihe onwunwe yana inye ngwaahịa ndị dị elu mgbe niile. Ụlọ ọrụ ahụ nwere olile anya ịkwado Globe na Roth ọzọ na ọrụ akpaaka n'ọdịnihu.
For more information, please contact ACPT President Ryan Clampitt (rclamptt@acpt.com), Roth Composite Machinery National Sales Manager Joseph Jansen (joej@roth-usa.com) or Advanced Composite Equipment Director Jim Martin at Globe Machine Manufacturing Co. (JimM@globemachine.com).
Mgbe ihe karịrị 30 afọ nke mmepe, in-site mwekota bụ banyere imezu nkwa ya ikpochapụ fasteners na autoclaves, na-aghọta ihe integrated multifunctional ahu.
Oke unit dị elu na obere ịdị arọ chọrọ nke mkpuchi batrị ụgbọ ala eletrik akwalitela mmepe nke sistemụ Epoxy resin raara onwe ya nye TRB Lightweight Structures na ahịrị mmepụta ihe mejupụtara akpaaka.
Onye ọsụ ụzọ nhazi na-abụghị autoclave na ngwa ikuku zara azịza tozuru oke mana nke na-anụ ọkụ n'obi: Ee!
Oge nzipu: Ọgọst-07-2021